Case Study: Enhancing Soap Production at Lush Handmade Cosmetics.

The Challenge: Lush Handmade Cosmetics was at a crossroads with its soap production department. Faced with a 30% annual growth, the company recognized the urgent need to decrease the in-kettle soap production time to match the escalating demand.

The Solution: Yokoten took the initiative to conduct an in-depth analysis of the equipment and production processes in place. The investigation revealed a critical mismatch in the technology used for mixing; the impellor was not suited for the application. By resizing and replacing the impellor from a radial to an axial style, shifting from horizontal to vertical motion, Yokoten addressed the core issue, setting the stage for enhanced productivity.

The Results: Yokoten's expertise in technical equipment and process optimization bore fruit for Lush Handmade Cosmetics, leading to a significant boost in soap kettle throughput. This strategic change in impellor technology not only reduced labor costs but also increased the throughput by 30%. The modification streamlined the production process effectively, empowering the company to meet the surge in demand, especially during peak seasons.